Korean Institute of Surface Engineering

pISSN : 1225-8024 | eISSN : 3399-8403


공학

한국표면공학회지 (41권5호 245-253)

Development of Porous Metal Mold Material using Vacuum Sintering Method

진공 소결 방식을 이용한 통기성 금형 소재 개발

김동원;조규일;김현근;강자연;이원혁;황금철;
Kim, Dong-Won;Cho, Kyu-Il;Kim, Hyun-Keun;Kang, Ja-Youn;Rhee, Won-Hyuk;Hwang, Keum-Cheol;

경기대학교 재료공학과;(주)대화알로이테크;
Department of Advanced Materials Engineering, Kyonggi University;Daehwa Alloytech Co., Ltd;

DOI : 10.5695/JKISE.2008.41.5.245

Abstract

The porous metal material is used for injection metal mold with a great deal of gas production because it makes plenty of gas exhausted through pores formed in the metal mold. A canning HIP method was conventionally used for manufacturing of porous metals, but because of difficulty of process control and high cost of production its application was limited. In this experiment, porous metal mold material was produced by an enhanced vacuum sintering method with simply controlled and economical process and porosities/mechanical properties with variation of sintering temperature and duration time during vacuum sintering were studied. As a result, quality goods were obtained at optimized conditions as follows: sintering temperature of $1230^{circ}C$, duration time of 2 hr and showed superior properties in wear loss and thermal conductivity and the same properties in hardness, TRS (Transverse Rupture Strength), and thermal expansion coefficient in comparison with those under canning HIP.

Keywords

Porous metal mold;Porous material;Vacuum sintering;Canning HIP;Injection mold;